Case : UK Construction Machinery Customer Complex Control Valve Housing


Release Time:

Feb 03,2026

Case : UK Construction Machinery Customer  Complex Control Valve Housing

Complex Control Valve Housing

Customer Pain Points
A UK construction machinery enterprise encountered serious porosity and shrinkage issues in a multi-channel control valve housing with complex internal passages and large wall thickness variations when produced by European foundries. The parts frequently leaked after machining and failed pressure testing.

Our Solution

• Adopted full-silica sol investment casting

• Optimized gating system with CAE casting simulation

• Applied vacuum pouring to significantly improve density

• 100% air tightness inspection and full dimension inspection

Achievements

• First-pass yield increased from 65% to 98%

• Zero leakage and zero scrap after machining

• Customer transferred global orders to our company
 

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